Thermal Power Plant Automation Solutions
Thermal power plants are critical baseload providers, requiring robust Distributed Control Systems (DCS) and field instruments capable of withstanding ultra-high temperatures and pressures. As an integrated EPC contractor, we deliver end-to-end solutions—from P&ID design, DCS/SIS programming, and specialized instrument procurement to on-site installation and commissioning (FAT/SAT)—ensuring safe operation, optimized combustion efficiency, and strict compliance with environmental emission standards.
1. Control Systems Integration (DCS & SIS)
Boiler & Turbine Control (BTG)
Integrating 1:1 redundant DCS architectures for automatic coordination of fuel, air, and feedwater. Monitoring turbine shaft vibration and optimizing heat transfer efficiency.
Safety Instrumented Systems (SIS & BMS)
Delivering Burner Management Systems (BMS) and Emergency Shutdown (ESD) systems up to SIL 3, strictly preventing overpressure, drum level depletion, or boiler explosions.
2. Specialized Field Instrumentation
High-Temp Control Valves
Supplying steam linear valves, PRVs, and blowdown valves made of special alloys, capable of enduring temperatures >600°C and extreme pressures.
High-Precision Instruments
Deploying differential pressure transmitters for drum levels, main steam flow meters, and Continuous Emission Monitoring Systems (CEMS) for O2/CO tracking.
3. Balance of Plant (BOP) Automation
Flue Gas Desulfurization (FGD & SCR)
Programming limestone injection processes, ID Fan management, and NOx/SOx reduction reactions to ensure emissions meet national environmental standards.
Water Treatment & Coal Handling
Fully automating demineralization plants, and synchronizing long coal conveyor systems, coal pulverizers, and feed silos.
4. Lifecycle Engineering Services
Engineering & BOQ
Conducting plant surveys, drafting I/O lists, designing P&IDs, and preparing Bill of Quantities (BOQ) to optimize capital expenditure for investors.
System Upgrades & Migration
Migration services to safely upgrade obsolete DCS/PLC systems to the latest platforms with minimal and tightly controlled production downtime.
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