Specialty Chemicals Automation Solutions
Specialty chemical production (Paints, Resins, Detergents, Cosmetics) demands high flexibility and rigorous recipe management. Unlike continuous production, this sector is characterized by Batch Processes. We provide ISA-88 compliant batch control solutions, precision blending systems, and micro-dosing instrumentation, enabling seamless product transitions, minimizing waste, and ensuring absolute quality for every batch.
1. Batch & Recipe Management
ISA-88 Batch Control
Integrating dedicated batch management software to automate charging, heating, blending, and discharging processes according to digital recipes, eliminating human errors.
Traceability & Reporting
Detailed logging of material consumption and operational parameters (Temperature, Agitator speed) for every batch to support complete traceability and QA/QC management.
2. Blending & Dosing Technology
Micro-Dosing Systems
Utilizing high-resolution loadcells and micro-flow control valves to dose additives and catalysts with gram-level accuracy.
Mixer & Agitator Control
Automating agitator speeds via VFDs, accurately controlling viscosity and jacket temperatures to strictly follow reaction curves.
3. Specialized Field Instruments
Viscosity & Density Measurement
Supplying inline viscosity and density sensors, continuously feeding data to the DCS to automatically adjust dilution processes or terminate batches.
Hygienic & Sanitary Instruments
Distributing FDA/EHEDG certified sanitary valves and sensors with zero dead-legs, enabling automated Clean-In-Place/Sterilize-In-Place (CIP/SIP) for cosmetics.
4. ATEX Solutions & Environmental
Solvent Blending Areas (ATEX)
Designing control panels and field instruments meeting Intrinsic Safety/Flameproof standards for flammable organic solvent storage and dispensing areas.
Effluent Treatment Automation
Automating specialized chemical wastewater treatment plants, monitoring pH/COD, and automatically dosing flocculants/coagulants.
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