Industrial Solutions

Hydroelectric Power Plant Automation Solutions

Hydroelectric plants are characterized by expansive geographic footprints and stringent requirements for precise mechanical control. As a seasoned EPC contractor, we deliver synchronized control solutions spanning spillways and intakes to the main generator units. Our engineered systems ensure optimized water flow for power generation, rigorous monitoring of turbine mechanical health, and seamless compliance with national grid synchronization standards.

1. Control & Monitoring Systems Integration

1

Wide-Area SCADA Systems

Designing distributed SCADA architectures to acquire data from the main powerhouse to remote spillways and pump stations kilometers away, utilizing ultra-low latency Fiber Optic Ring networks.

2

Spillway & Gate Control

Programming dedicated PLCs for synchronized control of hoists, penstock intakes, bottom outlets, and spillway gates, ensuring absolutely safe flood routing.

2. Governing & Excitation Solutions

1

Turbine Governing Systems

Supplying and programming electro-hydraulic governing systems for precise control of wicket gates, stabilizing turbine rotational speed during load fluctuations.

2

Excitation Systems

Integrating static or brushless excitation systems with Automatic Voltage Regulation (AVR) for smooth synchronization with the power grid.

3. Hydraulic & Mechanical Instrumentation

1

Condition Monitoring Systems (CMS)

Installing sensors for shaft runout, bearing vibration, and bearing temperature, providing early warnings of mechanical anomalies before failures occur.

2

Reservoir Level Measurement

Deploying radar/ultrasonic sensors for upstream/downstream water levels and differential pressure transmitters for trash rack head loss with extreme reliability.

4. EPC Services & Substations

1

Panel Engineering & Assembly

Executing BOQ, directly fabricating Motor Control Centers (MCC), Unit Control Panels (UCP), and Relay Protection panels compliant with IEC standards.

2

Substation & Grid Synchronization

Constructing step-up substations and configuring power telecontrol protocols (IEC 60870-5-104) for data transmission to National Load Dispatch Centers.

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